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19JPC all-purpose tool microscope (image-type)
time:2016-12-05

Ⅰ Introduction 
   19LPC-V image-type all-purpose tool microscope is a new added image measuring system on the base of preserving all-purpose tool microscope performance. This system uses vidicon and special-purpose optical objective to substitute human''s eye to collimate and save video graph. Adopting election magnifying., its zoom multiple is greatly improved and it is convenient to observe small workpiece and precisely measure.
   Depending on high-precision track of all-purpose tool microscope, this system may realize high-precision image measuring in real meaning.
Ⅱ Use:
   19JPC-V image-type all-purpose tool microscope is a new generation of all-purpose tool microscope used in computer assistant measuring, which can solve each kind of complicated measuring problems. Traditional all-purpose tool microscope can not directly measure geometrical element in field of view, such as center of circle, midpoint, point of intersection, midline, and their distance, included angle and so on are hard to measure. But these are easy to do in 19JPC. This instrument adopts precise grating sensor, PC series and data interface gather to measure data, carry on data processing with 19JPC planar measuring program, display and print result. It is convenient to operate, only keying measuring command according to graphic menu displayed on screen. During the course of measuring, color display can timely display the coordination of collimated workpiece. Rectangular coordinate or polar coordinate may convert at any movement, which is especially convenient for measuring polar coordinate and cam. This instrument adopts metric system and British system. Calculating precision may reach 0.0001mm and 0.00001inch.It may self-correct assemble error of worktable track, further improving measuring precision.

Ⅲ Characters of instrument 
19JPC-V image-type all-purpose tool microscope adopts computer graph processing technology to carry on measured data processing on the base of 19JPC microcomputer-type all-purpose tool microscope. There is reticle collimation system in measuring software. When reticle meets tested objective, it will flicker and change color, therefore, it realizes precise collimation. This instrument is a kind of multi-use measuring instrument widely used in machinery, electron manufacturing, measuring and testing, also may be used to measure dimension, shape, angle and position of any part within measuring rang,

Typical measuring objects:
Measure the shape of each kind of molding part, example: templet, templet vehicle cutter, templet milling cutter, die and cam.
Measure mid-diameter, small-diameter, screw distance, tooth-like DBC case of male screw (Screw plug guage, silk perch, worm, etc)
Measure leading distance, tooth-like and tooth-like DBC of gear hob.
Measure circuit board, drilling mold, or hole position of hole board, symmetry of key sit and other shape and position errors.
Main microscope is equipped with multi eyepieces and objectives, great field of view and clean imaging.
Adopt photoelectricity digital-display technology; take precise grating ruler as measuring component; adopting advanced computer technology, input timing length signal gathered by grating digital-display system into computer; special-purpose planar measuring soft carries on data processing, prints result or graph, correctly and effectively.
Main microscope may swing to left and right, used to measure screw part.
Take non-contact measuring as basic method, transmission and reflection illuminating, and examine part with complicated geometrical shape.
Complete accessories, broad use range.

Ⅳ Whole set of instrument
1.Mainframe: digital all-purpose tool microscope 19JC
2.Data gather
3.Planar measuring software
4.Brand computer and HP color ink-jet printer
5.Image measuring groupware (lifting arm, video-cam., graph catcher)
6.Image measuring software
Ⅴ Measuring software
1.Planar measuring software
  Main function
1.  Basic measuring function: adopting WINDOWS interface, all operations are controlled by mouse, and may measure point, line, circle, arc, angle, beeline, roundness, gear, screw, cam, etc.
2. Calculating function: after measuring, figure graph of workpiece is displayed on computer screen; each kind of calculating is finished by mouse.
3. Graph editing function: amend figure graph of workpiece to produce new figure graph.
4. Printing function: all measuring result, calculating result and workpiece figure are all saved in computer in the form of file, transfering, editing and printing at any movement.
5. CAD interface: transfer AUTOCAD though CAD interface, fully using AUTOCAD function.
2. Image measuring software
It is a computer planar graph processing system specially developed for all-purpose tool microscope and measuring microscope. This system uses computer image processing technology to tie in computer and optical instrument, which is a intelligent effective measuring tool to make measuring course more convenient and direct.
There is reticle collimation system in software. When reticle meets testes object, it will flicker and change color; therefore, it realizes precise collimation.
The software adopts WINDOWS interface; reticle paints points though image forming in wrokpiece software.; and may measure point, line, circle, arc, angle, beeline, roundness, screw, etc. After measuring, figure graph of workpiece is displayed on computer screen; each kind of calculating is finished by mouse.. All measured data may be output by system printer; graphic file can also be converted to file format that CAD can open to edit.

ⅥMain technical specification of all-purpose tool microscope

1. Measuring range and division value
 X-Y-coordinate  Measuring range 200×100㎜   Division value0.0005㎜
 Collimation microscope  Lifting distance:120mm
                  Arm of force inclining range: both 15°left and right   Division value: 10′
                 Illumination grating adjusting range: φ3~φ32㎜   Division value:1㎜
Clinometer eyepiece  Angle measuring range: 360°  Division value:  1′
Figure eyepiece   Angle measuring range: ±7°  Division value:10′
                Circulate arc reticle   Curvature radius: R0.1~100㎜
                  Screw reticle   Common screw distance t = 0.25 - 6㎜
                                Trapezia screw distance T = 2 - 20㎜
Optical indexing table  Measuring range: 360°  Division value:10″(projected value)
(Optional)  Diameter of glass tableφ106㎜
Optical dividing head  Measuring range: 360°Division value:1′
Optical localizer   Diameter of measuring headφ3±0.1㎜
                   (Actual high-point diameter error can not more than 0.5μm.)
                    Measuring force   8 - 14g
                    Max. measuring depth  15㎜
Glass worktable   Glass worktable dimension: 215×130㎜
Thimble bracket   Max. clamping diameterφ100㎜
                  Max. clamping length: diameter of tested part≤ 55㎜, 750mm
                                     diameter of tested part > 55㎜, 600mm
High thimble bracket  Max. clamping diameter: φ180㎜
                   Max. clamping length: 600mm
V-type bracket:  Left V-type bracket front and behind adjusting range: both 5mm front and behind.
                  Right V-type bracket upper and downward adjusting range: upper 15mm; downward 3mm
Max. carrying capacity:40kg
Optical parameter of collimation microscope
 

Tag value of objective’s zoom multiple
Total zoom multiple Clinometer or figure eyepiece 10× 30× 50×
Double-image eyepiece 15× 42× 65×
 
Field of view
Clinometer or figure eyepiece φ20 φ6.6 φ4
Double-image eyepiece φ13 φ4.7 φ3
Working distance Clinometer or figure eyepiece 81 90 65
Double-image eyepiece 47 85 63


Optical objective of image measuring groupware
 

Zoom multiple Total zoom multiple Field of view Working distance
25× Ф6 110
37× Ф4 95


Ⅳ. Instrument precision
 Temperature requirement (1)Workroom temperature should be 20 ± 2 ℃.
                      (2)Workroom temperature change can not exceed 1 ℃ per hour.
                      (3)Tested part and instrument temperature difference can not exceed 0.5 ℃.
In the condition of meeting all temperature requirement, the instrument has the following guarantee:
(1)X-Y-coordination  When using glass millimeter ruler to examine, the Max. un-precision of the instrument is;
      0-level:(1 + L / 100)μm  L: measuring length  Unit: mm
      When the ruler corrects according to correction table, X-direction can not be more than 0.0035㎜.
Y-direction can not be more than 0.0025.
(2) Clinometer eyepiece: Max. un-precision: not more than 1′.
 (3) Double-image eyepiece: Instability of imaging: not more than 0.0005㎜
                            Incorrectness of imaging: not more than 0.001㎜.
(4)Optical dividing head: Max. un-precision: not more than 1′.
(5)Optical indexing table: Max. un-precision: not more than 30″(optional).
(6)Optical graduator: Instability of measuring: not more than 0.001㎜.
                      Incorrectness of measuring: not more than 0.0015㎜

Ⅴ Weight of instrument and overall dimension
Mainframe net weight: about 250kg
Overall dimension: (X × Y × Z):980 ×1020 ×640